We Rebuilt Our Headwear Category — Here’s What’s New

We just made finding your perfect hat a whole lot easier.

We recently upgraded our Headwear category at Blue Bonnet Studios to make it easier to find exactly what you’re looking for—whether that’s a ready-to-wear custom patch hat or one of our engraved leatherette patches.

This update wasn’t about adding fluff. It was about clarity, craftsmanship, and helping customers get to the right product faster.


Why We Updated Our Headwear Category

As our Patch & Burn collection grew, so did the variety of headwear options we offer. We saw customers asking the same questions:

  • Is this a patch only or a hat?

  • Can I wear this right out of the box?

  • What’s the difference between styles?

So we rebuilt the category with intention—cleaner organization, clearer product paths, and a better shopping experience.


Introducing Custom Patch Hats

One of the biggest improvements is our new Custom Patch Hats subcategory.

These are complete, ready‑to‑wear hats featuring our engraved leatherette patches applied in‑house using our Patch & Burn process. No DIY. No guesswork. Just grab it and wear it.

These hats work whether you need everyday wear, a thoughtful gift, team or event gear, or bold style without the hassle—each one is ready to wear the moment it arrives. Every hat combines durable trucker styles with clean laser engraving that holds up to real use.


Patch‑Only Options Still Available

Prefer to apply patches yourself? We’ve kept those easy to find too.

Our headwear category still includes patch‑only designs for customers who want flexibility—whether you’re pressing your own hats, stocking inventory, or customizing multiple items.

The difference now? You’ll know exactly what you’re buying before you click.


Built the Patch & Burn Way

Every hat we make follows one standard: build it for real wear. From engraving depth to hat fit, every detail is intentional.


Easier Browsing. Better Experience.

Our updated Headwear category helps you:

  • Find ready‑to‑wear hats faster

  • Understand product differences instantly

  • Shop with confidence

  • Spend less time guessing and more time enjoying your purchase

If you haven’t browsed our hats in a while, now’s the time.

👉 Explore the updated Headwear category here: https://bluebonnetstudios.com/product-category/apparel/headwear/


What’s Coming Next

This update sets the foundation for what’s ahead—new designs, seasonal drops, and expanded Patch & Burn headwear collections.

If you love custom hats built for real wear, you’re in the right place.

Thanks for supporting handmade.

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